Cutting Edge Engineering Australia Heavy Equipment Repair on HUGE Cat 992K Loader Cylinders! | Machining, Welding, Honing
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Dive into the world of heavy equipment repair as we breathe new life into two massive Caterpillar 992K Loader lift cylinder barrels. Watch as Kurtis’s expert skills and our innovative shop-made tools work together to transform these damaged parts. We start by setting up the first barrel in our Zayer bed mill to machine out the bore of the eye. Then we use our new shop made welding stand to set up the portable Sir Meccanica WS2 machine so we can bore weld the eye. While that’s welding, we get the 2nd cylinder barrel set up in our Sunnen HTA-4100 horizontal honing machine and do a quick roughing pass before changing to finishing stones to add the signature cross hatching to restore the inner surface. After the eye has cooled down on the first barrel, we finish machining it to spec using the Wolhaupter boring head before facing and chamfering each side of the eye. Then it’s time to change out the hydraulic cylinder barrels and do the process all over again. Another job successfully completed, thanks in part to our growing arsenal of shop-made tools that make these complex repairs more efficient and enjoyable. Join us on this video into the world of heavy equipment repair, where precision engineering and innovative tools combine to bring these industrial giants back to life!
In this video we are using:
Zayer Bed Mill
Sir Meccanica WS2 Portable Line borer
WIA 500i Weldmatic Welder
Sunnen HTA-4100 Horizontal Hone
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We’re a down-to-earth real life machining and fabrication workshop in Australia. We specialise in helping business in mining and earthmoving to keep their machines running smoothly. We love working on broken parts and the bigger the better! We upload new videos every week showcasing machining, welding, line boring, honing and all the other awesome stuff that goes down in our workshop. Learn how we tackle different projects and see the satisfaction of creating something useful. Subscribe to stay updated on our latest jobs and projects! Follow us on Patreon for even more content and behind-the-scenes glimpses or find us on Tiktok, Facebook and Instagram for a chance to connect with us.
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