Laser cutting at Brightlx work-shop #LenLens #TIRLens #LaserCutting #BrightlxOptics
Laser cutting is a precise and efficient method for removing excess parts from LED lenses, specifically focusing on the injection gate, which is the point where molten material enters the mold during the injection molding process.
Injection Gate Removal
In LED lens manufacturing, the injection gate is a crucial feature that allows the molten polymer to flow into the mold cavity. However, once the lens is formed and cooled, this gate becomes an unwanted excess part that must be removed to ensure the final product meets quality standards. Traditional methods of removing the injection gate might involve manual trimming or mechanical cutting, but these can introduce imperfections or stress into the lens material.
Advantages of Laser Cutting
Laser cutting offers several advantages over traditional methods:
Precision: Lasers provide a high level of accuracy, allowing for precise removal of the injection gate without affecting the surrounding material. This is particularly important in LED
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